MAY 1 # 34, Col. Centro Coatepec, Veracruz, Tel (228) 204 72 77 816 48 09
Cel 045 2287 77 78 87 Email: cafeli@live.com.mx, hlinaresm@live.com.mx
www.cafeli.com.mx www.cafeli.net
Coffee is a bean whose properties man learned to appreciate and develop through the centuries, through processes of planting, growing and benefited very careful and painstaking, these have paid with unmatched satisfaction enjoy the aroma and flavor in a cup of coffee. One of the last stages of the milling process, prior to the submission of coffee in the cup, roasting is that through a careful roasting, should enhance the aroma without altering the taste of coffee. At present the method of roasting has been greatly improved, to the point of becoming an art.
While there are many globally accepted standards for classifying coffee, roasting process, does not have a regulatory or standardization, so how roasting is different from one toaster to the next. The master roaster coffee expert, combines expertise, experience, skill and a part of his way to be to get the nuances of the color of coffee beans and make getting the point optimum roasting, giving this process a ritual air while toasting in large trading companies is a simple science.
Because of this, in Agroindustrial Machinery Cafeli know that a good machine Toasting is a fundamental part of the process of roasting the beans, to appreciate and enjoy a good cup of coffee, which is why our production is supported by a design process allows us to offer an industrial equipment that allows toasting their Coffee as an experience of art while industrial process. An experience of many years in the manufacture of machinery for coffee, in addition to the commitment to our customers, are the reasons why we appear
sure to offer a product that you can trust their processing valuable coffee beans.
1.-Place the toaster on a flat surface, if it is irregular, adjust the leveling your unit with shims placed at the four corners of the base of your toaster. Remember that the toaster will work with a flame, remove flammable materials (Fuels).
2.-Connect the gas hose to the burner, placing the side of the regulator and valve security to the burner tip and pool to the gas supply, use Teflon tape when making connections to the gas line.
3.-Check that the electricity supply is 110 volts, 10 gauge wiring to contact where the plug connects the toaster. Let your power line has not many devices connected simultaneously when operating the toaster.
4.-Position preference metal pipe (not included) to the output manifold loans into the atmosphere, it is recommended that 3 "in diameter depending on the capacity of toaster, as straight as possible, and with a height exceeding 2 meters the surrounding buildings in the protected end of the inlet pipe with water
foil hat that comes with the toaster.
5.-sure roaster about a meter clearance on each side, for make safe operation, and maintenance and cleaning. It is desirable that the back of the toaster is protected by a wall which prevents access.
SAFETY RECOMMENDATIONS
Our coffee roaster assembly is almost completely, so that the work of assembly are very few relatively simple. Due to the use of gas L.P. as the primary fuel for heating in our roasting process, and given its characteristics of explosiveness, attention must be paid to dangers of careless handling in addition to mechanical risks inherent in the relationship of man and machine work, we recommend applying the following
safety recommendations.
1.-Before starting your toaster, check the electrical connections in perfect condition and in the gas connections are no leaks, Do not operate the unit if it detects any failure in any of these two systems. This includes cables and hoses do not impede the passage of persons or vehicles.
2.-If trying to light the burner, for some reason, no electronic ignition works (if have this), and the gas continues to flow, stop the operation until the smell of gas is removed. If the electronic ignition still fails, remove the part and consult us for repair. The ignition can be done manually with the aid of a flame taking precautions.
3.-When the last cycle of roasting, turn off the gas supply and the key pass the toaster. Do not wet quenching Toaster, if you can leave working the fan with the flue damper open and loans, this will cool
toaster in about 10 minutes.
4.-To adjust the burner flame, use the stopcock available to the toaster (Key Head), never use the key supply gas tank this operation.
5.-Always keep the area clean burners, to prevent the accumulation of debris or foreign objects that interfere with combustion or which may cause a fire. Must consider requiring quick access to the side of the toaster while working.
6.-Never touch any part of your body or roasting chamber, or the front of the cover the toaster, avoid unnecessary accidents. Prevent others from approaching especially children. If your toaster operate in a publicly accessible place to protect it a physical barrier.
7.-By no means put your hands inside the housing of the burner, while they are turned on, or if they are still hot.
8.-Keep the tray loans in place when the toaster is working, perform the cleanup when the toaster is cool and off.
9.-Never put your hands inside the tub when the cooling coffee arreador is running. Coffee may withdraw any item when cold, and arreador stopped.
10.-When making the final round of roasting and toasting if it will not for some time unplug it from the electrical outlet and seal gas supply.
11.-If, when you work with your toaster has supply disruption power, turn off the gas, open the door of the chamber of roasting, turn the engines toaster, coffee kick using a palette. Perhaps the coffee load miss,
but think that it's better to have an accident. Do not try to use their hands to solve the problem.
INSTRUCTIONS
Once you have verified the security conditions mentioned above and that mechanisms have become familiar with the components and the use of the toaster, may proceed to operating your unit.
1.-Since the hose is connected to the gas supply, proceed to connect the unit to an outlet of 110 volts.
2.-Verify that the gates of the loading hopper and outfeed are closed. Aerator Lever cooling the tub is better to remain below (Stopped).
3.-Start fan motors and the roasting chamber, use the control panel switches, placing them in the ON position. Make sure the gate loans suction tube is open only slightly.
4.-Pour the amount of coffee to toast in the toaster hopper. Be careful not to exceed the capacity green coffee roasting to achieve a uniform roast.
5.-Turn on the gas tank, check that the regulator pressure mark ½ kg, now slightly open the stopcock of the toaster and press the power button electronic provides the spark for ignition (hear a click), adjust the flame with the key toaster over, never having the key of the gas tank.
6.-When the thermometer reads a temperature of around 270 ° C, open the door hopper load and unload the coffee beans to the roasting chamber, the temperature descend near 150 ° C, this due to the moisture of the mass of coffee. From there it back up to temperature as they lose moisture.
7.-punch is important that the sample is correctly positioned, to avoid a portion of coffee inside the toaster to toast unevenly.
8.-When the grain makes a light brown hue, open a little gate placed in the fume extractor tube and roasting cylinder loans. The air damper cooling bath should be slightly open.
9.-If you notice that the temperature rises very quickly and the coffee has not reached the pitch desired turn down the intensity of the flame of the burner, using the stopcock the toaster.
10.-Take physical samples of the coffee beans to prevent browning or burning on, causing irreversible damage to the product. Consider visual control can be misleading, besides the discharge time in which the coffee can also cause cylinder on roast in grain, it is recommended to download a bit before it reaches the
desired tone, remember that a damaged coffee is very difficult to use and easy to detected by their customers
11.-If the coffee has reached the level of browning is desired, proceed to turn the herder of coffee, setting up the lever is in the central part of the post arreador also verify that the discharge of the cooling bath is well
closed. Fully open the gate of the passage of air into the cooling bath and download and roasted coffee. Close the flue damper and loans step.
12.-The coffee cooling process takes an average of 5 to 10 minutes depending on the equipment capacity. If you continue roasting coffee, close the damper chamber roasting, pour the coffee from the hopper to the roasting chamber and repeat the above process. In case that is not going to continue roasting, turn off the gas supply.
13.-Once the coffee has cooled, open the discharge valve of the tub and proceed to empty coffee container and empty the tub off the engine of the tub cooling.
MAINTENANCE
In order to obtain the best possible performance that his team can further provide prolong the life of your equipment, we invite you to observe and carry out the following preventive maintenance program for your toaster.
1.-Clean the surface of the toaster after each operation, to maintain the brightness of chrome use a damp cloth with a little lime, never clean the chrome parts with wax abrasive based cleaners.
2.-Remove the waste drain bowl and discard them, clean the pan and place of back in place. Do it as needed depending on the cleaning morteado roasted coffee.
3.-greasing the bearing of the dial every 15 days, the rest of the bearings depending the use of the toaster, grease them every 10 batches of browning.
4.-Oil the chain of transmission in the cabinet and in the back of the toaster, every 3 months, use heavy duty grease type, (Heavy Duty).
5.-After each month of using your toaster, tighten all hardware that is possible.
6.-After each day of roasting, clean the ashtray collector loans, avoid risk of fire.
7.-Clean the floor of the tub cooling after each day of roasting, avoid clogging the holes, the cooler will work more efficiently.
8.-Clean after each day of roasting under the floor of the tub cooling avoid accumulation of broken coffee in this area.
9.-Depending on the time of use of your toaster, clean the fan through the cap maintenance at least once a month.
10.-Each month remove all pipe smoke passage for interior cleaning background, this may affect the efficiency of your toaster; For any service or technical questions, please contact us, we will gladly assist you.
11.-When not using toaster, disconnect the power cord, as the roaster has two current transformers must not always be connected to the main power, as this may cause a short circuit.
TROUBLE SHOOTING
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